1. Material Preparation:

✅The process begins by feeding in dry, well-mixed raw materials such as ground grains, agricultural residues, or biomass powders.
✅The machine is engineered to handle a variety of solid input materials, ensuring uniform consistency for optimal pellet formation.

2. Pellet Formation:

✅ Roller and Die Interaction:
The machine uses a flat die (a solid disc with precision-drilled holes) and a set of rotating rollers that apply pressure on the material.
✅ Compression Process:
As the rollers turn, they compress the material against the stationary flat die, forcing it through the holes under intense pressure.
✅ Pellet Shaping:
The shape and diameter of the pellets depend on the size and pattern of the die holes.
✅ Cutting Mechanism:
Once the pellets are extruded, a mounted blade cuts them to the desired length for consistent size and handling.

3. Types of Flat Die Pellet Mills:

🔹 Roller-Turned Type (R-Type): Rollers rotate while the die remains stationary.
🔹 Die-Turned Type (D-Type): Die rotates while rollers stay fixed.

Both types are effective and capable of producing high-quality pellets depending on the processing needs.

4. Applications:

🔹 Small production facilities for pellet output
🔹 On-site use in farms or decentralized processing units
🔹 Household pellet production for customized use
🔹 Manufacturing of wood pellets, biomass fuel, pet litter, or bedding material

5. Advantages:

✅ Simple operation and easy maintenance
✅ Cost-effective compared to ring die pellet mills
✅ Compact and space-saving design
✅ Capable of processing multiple raw material types
✅ Ideal for small-scale and DIY pelletizing operations

Built with reliability and efficiency in mind, the Flat Die Pelletizing Machine by Premient Engitech Pvt. Ltd. is your dependable partner for consistent pellet production across a range of materials and industries.